Bremerhaven Frozen Fish
Factory- Germany 2022
ZERO Loss Intelligence Journey Roadmap
1- Where Are We?!
Mapping the Current State As Is/ SWOT Analysis
2- Where We Need to Go?
Promote the Culture of Copy with Pride Benchmarking & Best Practices
3- Gap Closure Implementation Plan
Identify all needed Actions to be done to close the gap and improve the current situation.
4- 2022 NEW Materials Loss Tree
Material losses Categories & Visualization (Overfill, Rework, Waste, PM, Destruction & Process Yield).
5- Loss Analysis – Basic Problem Solving
Root Cause Analysis – Chronic issues Fishbone & 5Whys.
6- Control Measures/ Charts
Define the right KPI’s, PPI’s, API’s & Process Control Charts.
7- 2023 Materials Loss Tree
Map new actual Materials Loss and define the new Loss Categories.
8- ZERO Loss Journey
Build 3 Years Plan ZLJ with a clear
detailed Implementation Plan.
